Production costing built for flexographic printers and flexible-packaging converters. Enter the job, get the cost per 1,000, your margin and a ready production sheet.
Materials, ink, plates, waste and machine time in one calculation
Quote with confidence: see cost, price and margin side by side
Printable production sheets with your company logo
Your data is saved to your account and works on any device
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FlexoCalculator
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FlexoCalculator
Production costing for flexible packaging
1. Structure
2. Printing & lamination
Printed
Adds the ink GSM below.
Applied once per lamination interface.
3. Calculation
Converted automatically to metres.
4. Production Cost
Calculated automatically from the material above, using your saved Factory Cost Settings.
No factory costs saved yet — set them once in Factory Cost Settings and every calculation will cost itself automatically.
Material Database
Set your standard film densities and purchase prices once. The calculator will use them automatically.
Material
Density
Price / kg
Density is used for GSM calculation. Prices are saved automatically to your account.
Add a material
Ink & Glue Pricing
Set the purchase price for ink and lamination glue here — used automatically for the INK and GLUE lines in every cost calculation.
Item
Price / kg
Price history
Your purchase prices are tracked automatically each time you change them, so you can see how your costs move.
No price changes recorded yet. Every time you change a price here, it is logged.
Factory Cost Settings
Enter your real factory numbers once. They're saved automatically to your account, and from then on every material calculation costs itself out instantly — no re-entering anything.
The selling price/kg is calculated automatically from your cost + this margin.
Ink and glue prices are set on the Materials tab, alongside your film prices. Printing and lamination costs are covered automatically by Electricity, Rent & Salary below — running the press already includes them.
Electricity, Rent & Salary
Your real fixed charges — the calculator spreads them over your production automatically, so every order gets a real overhead cost per kg without you doing any math.
How many kg your press/line produces per hour on average. Used to estimate how long each order takes.
Total hours the factory runs per month. Used to spread rent, salary & other charges per hour.
Leave any field at 0 if it doesn't apply to you — it's simply left out of the calculation.
Saved — this is used automatically for every calculation now.
Open the Calculator tab to see the cost of your current material update live as you type here.
Customer Orders
Create and save production orders using the calculation you just made.
Saved Orders
Orders are saved automatically to your account and available on every device where you sign in. Export them as an Excel file or as a PDF.
Customers
Production Tracking
Record what actually ran on the press for each order — printed, laminated and slit meters, finished weight, and printing waste — so you can see it against the plan.
Save an order on the Orders tab first, then come back here to log its real production.
Only relevant for duplex/triplex structures.
Turn this off if the product is finished after printing or lamination.
Production List
Orders with production recorded so far, most recent first.
Nothing logged yet.
FlexoCalculator
Job planning
Drag an order onto a day, or pick a date in the list below. Hours are the order weight divided by your press output (kg per hour). A day turns red when it holds more hours than you can run.
Set your press output (kg / hour) in Factory so the hours can be estimated.
Print or export the planning
Choose any period, from one day to a whole year. Only scheduled orders inside the period are included.
Production workflow
Where every open order is: waiting to be printed, printed and waiting for lamination, or waiting for slitting. An order moves on by itself when you log its meters in Production.
Stock of film, ink and glue
Enter each roll size you receive: material, thickness and width. Every saved order then subtracts the film it needs (same thickness; same width, or the narrowest wider roll you hold), waste included. Tracking starts when you first enter a quantity for a roll size, so orders saved before that are not deducted.
If you enter it, the material price is updated and logged in the price history.
Current stock
Use “Set count” after a physical count to correct the figure. Set an alert level to be warned when a material runs low.
Stock movements
Profitability
Which customers and products make money, and which lose it. Profit = revenue − cost, from your saved orders.
Monthly & yearly summary
Weight produced, cost and revenue (what you invoice) per month and per year, from your saved orders. Profit = revenue − cost.
Save orders to see your monthly and yearly totals.
Client & Waste Reports
Totals by client — orders, meters and weight produced — plus waste and its cost, per order and across everything.
No saved orders yet — reports will appear once you save orders and log their production.
Company profile
Shown in the app header and printed on your Fiche de Production PDFs.
Language used on the printed Fiche de Production PDF (shop-floor sheet).
Used on customer quotes. Leave VAT at 0 if you don't add tax.
Account
Your data is saved automatically to your account and kept in sync on every device where you sign in.
Signed in as—
Status—
Backup & export
Your data is already saved in your account. A backup file is an extra copy you keep yourself: download it before big changes, or to move your data elsewhere.
The backup file contains your orders, customers, products, materials, factory settings and company profile. Keep it private. Restoring a backup replaces the data currently in the app.
Your plan
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Your plan stays active until the end of the period you already paid for, then stops renewing. You will not be charged again.
Film GSM = thickness (µm) × density (g/cm³).
Lamination glue is added once for each interface: Duplex = 1 interface, Triplex = 2.
Printed film adds the entered ink GSM.
Roll length from diameter uses the annulus formula and the total physical film thickness.
Production costing applies the entered waste percentage to material, ink and glue consumption.
